Antonov An-2 scratch-build

It was time to do another build, but what? I gave some thought to doing another Tiger Moth or similar – I love biplanes! But I also really wanted to do a ‘bush plane.’

Most bush planes, though, are Cubs or similar and have been done to death much better than I can do them.

And then, today, I found this amazing, ugly, giant biplane / bush plane, the Antonov An-2, with a profile only a Russian mother could love. I’m gonna give it a try.

I’m starting with a 3-view found on the internet:

Materials:

  • CF – < $2.00
  • 12 in^2  0.055 Fiberglass – $0.06
  • Design Master spray paint (2/3 can?) $3.30
  • (2x) Express Terminator 4560 carbon arrow shafts – $4 ea.
  • Du-Bro 2.25″ Super Lite Wheels – $5.25
  • 3 sheets of FFF / $6.75
  • Aluminum tube 1 – $0.50
  • Aluminum tube 2 – $0.50
  • piano wire 0.32 – 3′ – $1
  • piano wire 0.25 – 2′ – $0.75
  • styrofoam packaging – $0.00
  • HobbyKing HKU5 5V/5A UBEC
  • 1 pr, Du-Bro #848 Micro Control Horns – $1.25
  • 20A ESC salvaged from my Gripon EDF jet
  • (2x) Tower Pro SG92R 9-gram high torque servos.
  • (2x) HK15178 10-gram analog servos

  • (2x) HXT900 9-gram analog servos
  • Power Up 400 Slofly Outrunner motor – $14.95
  • control horns / pushrods salvaged from my Gripon EDF jet – $0.00 ($1)

The only thing I knew going in was that I wanted to try something different for the wings. I don’t have a hot wire cutter, but still wanted something airfoil-ish, so I played with the idea of using the fold on my fanfold foam for the leading edge of the wing, the placing a spar through it to define the shape.

This was my first trial, using some scrap:

airfoil-test-01

I decided that would work for me and proceeded to start with the top wings.

I used a carbon fiber arrow shaft from Walmart, sandwiched in narrow strips of foam, to form the spar and spacer.

arrow-shaft

arrow-spar-01

arrow-spar-02

2nd-wing

glue-in-spar

wing-tip

wing-airfoil

OED

aileron

side-01

side-02

fuse-01

fuse-02

bulkhead-c

fuse-03

wing-pair-test2

wing-pair-test

rudder01

lower-wing-blank00 lower-wing-blank lower-wing-cut test-assy-2 test-assy-1 lower-wing-glue lower-wing-gap fix-lower-wing

wing-servo-CU

lower-wing-blank00

workbench

filler-low-wing

horz-stab-01

glass-flap

wing-servos-1

tail-1

tail-2

tail-3

tail-4

top-wing-strut-join

wing-interior-strut

inteoior-strut

cowling-test

wing-servo-CU

top-wing-assy-test

wing-zip-rear

wing-zip

firewall01

firewall02

Rx-full
interplane-strut-patterns interplane-strut-pattern interplane-strut-rein inteoior-strut-bottom

ssss

turtle-deck-1

ssss

horz-bamboo

lg-bracehorz-bamboo2

horz-stab-in-situ

servo-hookup-test-01

LG-solder

LG-side

LG-brace-ankle

LG-test-assy

LG-test-assy-2

on-its-wheels

LG-braces

elev-push-rods

elev-push-rods2

tail-wheel-blok
tail-wheel

test-assy-3

flaps

decals

test-assy-4

rain-beauty1sm

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